The following is a list of equipment and capabilities of our shop:
- State-of-the-Art turning centers capable of producing very tight tolerances
- Turn/ Mill parts 3/8” to 8” dia
- Milling, drilling, and tapping capability
- Water-based Coolant
- Many types of parts can be completed in 1 operation (Improving consistency and accuracy over parts going to a secondary operation)
- T32-3, 640T Fusion, and new Matrix2 Controls feature fast, capable programming
- Capto and WTO Hi Performance Live Tool attachments
CNC Machining Department
Mazak Integrex i200-ST Simultaneous 5 Axis CNC Machining Center
- Spindle Chiller
- Coolant Chiller
- Glass Feedback scales (improved accuracy over traditional encoder positioning feedback)
- 2-1/2″ Bar Thru Capacity with Bar Feeder
- 2 Opposing Turning Spindles – 8″ 3 Jaw Kitigawa Chucks. Producing first and second side machining in one operation.
- Twin Turrets – Machining w/ multiple tools simultaneously.
- Upper Turret: Articulating 30HP, 12000 RPM Milling Spindle/Turning Turret. 72 Tools, 1000psi Thru Head Coolant
- Features Capto spindle couple – most rigid tool holding coupling in the industry.
- Lower Turret: 9 Turning Tool Capacity
- Matrix2 Mazatrol/ EIA/ISO control
- Capable of +/-.0002 tolerances on many features
- Typical Part Size: 1/2″ to 8″ dia.
- Full Milling, Drilling, Tapping capability on an plane, including simultaneous 5-axis machining.
- C-Axis – Rotational (360 deg Position/Feeding) on both Turning Spindles (Indexing Chucks)
- B-Axis – “Tilt” Axis for the Upper Turret – Making machined features on any Plane Angle possible.
- Y-Axis – Milling/ Positioning Off Centerline (horizontal & vertical)
- W-Axis – Subspindle Transfer and Positioning
- 1000 PSI Coolant, Parts Conveyor
(2) Mazak Nexus QTN250MSY 5 Axis CNC Turning Center
- Coolant Chiller
- Glass Feedback scales (improved accuracy over traditional encoder positioning feedback)
- 3″ Bar Thru Capacity
- 10″ 3 Jaw Kitigawa Chuck – Main side
- 6″ 3 Jaw Kitigawa Chuck – Sub Side. Producing first and second side machining in one operation.
- 12 Position Turret (Live or Static)
- Matrix Mazatrol/ EIA/ISO control
- Capable of +/-.0002 tolerances on many features
- Typical Parts diameters: 3/8″ to 8″ dia.
- Horizontal/Vertical Milling, drilling, tapping capability
- C-Axis – Rotational (360 deg Position/Feeding)
- Y-Axis – Milling/ Positioning Off Centerline (horizontal & vertical)
- B-Axis – Subspindle Transfer and Positioning
- 1000 PSI Coolant, Parts Conveyor
Mazak SQT200MSY 5 Axis CNC Turning Center
- 2″ Bar Thru Capacity
- 8″ 3 Jaw Kitigawa Chuck – Main side
- 22J Collet Chuck (Dead Length, 2-1/4″ Cap) – Sub Side. Producing first and second side machining in one operation.
- 12 Position Turret (Live or Static)
- 640T Fusion Mazatrol/ EIA/ISO control
- Capable of +/-.0002 tolerances on most features
- Typical Parts diameters: 3/8″ to 6″ dia.
- Horizontal/Vertical Milling, drilling, tapping capability
- C-Axis – Rotational (360 deg Position/Feeding)
- Y-Axis – Milling/ Positioning Off Centerline (horizontal & vertical)
- B-Axis – Subspindle Transfer and Positioning
Mazak SQT200MS 4 Axis CNC Turning Center
- 2″ Bar Thru Capacity
- 8″ 3 Jaw Kitigawa Chuck – Main side
- 22J Collet Chuck (Dead Length, 2-1/4″ Cap) – Sub Side. Producing first and second side machining in one operation.
- 12 Position Turret (Live or Static)
- 640T Fusion Mazatrol/ EIA/ISO control
- Capable of +/-.0002 tolerances on most features
- Typical Parts diameters: 3/8″ to 6″ dia.
- Horizontal/Vertical Milling, drilling, tapping capability
- C-Axis – Rotational (360 deg Position/Feeding)
- B-Axis – Subspindle Transfer and Positioning
Mazak QT200Y 3 Axis CNC Turning Center
- 2-1/2″ Bar Thru Capacity
- 8″ 3 Jaw Schunk Chuck
- Programmable Tailstock & Live Center for shaft type work
- 12 Position Turret (Live or Static)
- Smooth G control
- Capable of +/-.0003 tolerances on most features
- Typical Parts diameters: ½ ” to 6″ dia.
- Horizontal/Vertical Milling, drilling, tapping capability
- C-Axis – Rotational (360 deg Position/Feeding)
Dake Horizontal Automatic Bandsaw
- 10″ Capacity
- Minimum Material Remnants
- Metal alloys and Plastics
- Consistent and Square Cuts
Hardinge Precision Manual Lathe
- Making tooling/fixturing for shop use
Bridgeport, 3 Axis Mill
- Making tooling/fixturing for shop use
- Newall 3 axis DRO
Inspection Department
Zeiss Duramax CMM
- VAST XXT Scanning Sensor
- Calypso Simulation Software
- E0/E40 in µm MPE according to ISO 10360-2:2009
- 500mm x 500mm x 500mm
- Complete Laser Arsenal Component Fixturing System
Mitutoyo PH-3500 Optical Comparator
- 14″ Screen, 10x lenses
- Quadra Check 200 measuring electronics (used to measure complex features)
- Electronic Edge Detection
- Customized w/ Fiber-Lite MI-150 Illuminator (improved surface illumination)
- Annual Calibration traceable to NIST
Mitutoyo QM 600 Height Gage
- Measuring large parts and distances between feature
- 24″ Measuring Capability
- +/-.0001 Accuracy
- Special Carbide tip assortment for difficult to measure features
- Annual Calibration traceable to NIST
Mitutoyo Borematic 568 Digimatic Bore Gages
- Range: 0.2750 – 4.0000″
- Resolution: .00005″/0.001mm
- Accuracy: .00020
Mitutoyo ID-C Digimatic Indicator (543-492B)
- At every work center
- Range: 0 – 2.000″
- Resolution: .00005″/0.001mm
- Accuracy: .00020
Universal Punch K1-20 Precision Concentricity Gage
- Diameter Capacity: 3/8″ to 2″ (10mm to 50mm)
- Length Capacity: ≤ 6″ (152mm)
- Precision Accuracy: ≤ 2µm (.00008″)
(4) MAHR-Federal Profilometer
- Measures surface finish Ra, Rmax/Ry, Rt
- ANSI-B46, ISO and MIL specifications
Finishing Department
Overbeck High Speed Polishing Lathe – Model LT-1B
- 2600 RPM Polishing Lathe
- Operator uses various media pads to achieve finishes as low as 2Ra
Trumpf Trumark 5000 Laser Marker
- Reliable and Precise Marking
- Diode-pumped Fiber Laser (Yb-fiber)
- X/Y programmable work table (300mm x 300mm)
- Programmable Z axis focal distance
- Programmable Rotary Indexer
- Clean, Consistent Marker on Variety of Materials
- Complete Laser Arsenal Component Fixturing System
Dapra Technomark Multi4
- Alpha-numeric marking
- Programmable character size
- Discrete dot marking or continuous line fonts
- Marking at angles, circular, straight line, mirror and italic marking
- Serial Number module
Branson Ultrasonic Cleaners
- Removes contaminants from machine operations
- Cleans parts brilliantly
UNI-POL 8″ Lapping Machine
- Lap parts face to small flatness requirements
Baldor 8” Buffer/Polisher
- Creating uniform edge breaks
- Polish to mirror finishes
Cyclone 36” Bead Blast Cabinet
- Trinco Med/Fine Glass Bead (applying light blasted finishes)
- 100 Grit Black Silicone Grit (medium/aggressive deburring)